Turbine Condition Monitoring (TCM®)
TCM® monitors core component health, enables early fault detection, and helps protect power production across your wind turbine fleet.
wind turbines across 40 countries operate with TCM®
total megawatt capacity of wind turbines containing TCM® solutions
number of wind turbines retrofitted with TCM® solutions
Superior data for early detection and planned maintenance
Monitoring turbine components with high-quality data is key to staying ahead of developing faults. Early detection enables operators to plan maintenance proactively, minimising unplanned downtime and protecting overall power production.
Through 25+ years of continuous hardware and software development, Turbine Condition Monitoring (TCM®) has become a scalable, cybersecure solution for cost-efficient, fleet-wide monitoring. Its precise, low-noise vibration data enables earlier drivetrain fault detection and more reliable maintenance planning.
Secure end-to-end condition monitoring
The TCM® solution is designed to measure every vibration with high precision, whether they occur in the main bearing, gearbox, generator, or manifest as undesired tower sway or rotor imbalance.
Unlock asset value with superior data and diagnostics
Enable early and accurate fault detection to improve fleet operational efficiency.
Superior data quality
Enables accurate and early fault detection and component lifetime estimation.
Faster insights
Using edge computing enables faster detection and continuous monitoring.
End-to-end solution
From sensors to fleet-wide monitoring, embedded in a resilient network, customised for your setup.
Suitable for any turbine type
Ensures compatibility across all turbine types through easy adaptation and retrofit.
Future-proofed system
Continuously updated for performance and cybersecurity.
Trusted partner
We provide long-term security backed by decades of wind industry experience.
Add-on services
Our add-on services help you get more from your monitoring solution, from our expert monitoring service and retrofit projects to specialised support and expert training.
High-quality hardware built for both offshore and onshore wind turbines
Our secure, high-quality hardware combines shock-resistant vibration sensors with high-performance edge computing to capture precise vibration data from core wind turbine components.
From the main bearing, gearbox, and generator to undesired tower sway, rotor imbalance, and tail wag, every relevant vibration signal is captured and fed into your TCM® solution.
Compatible with IEPE sensors, the hardware is designed for harsh offshore conditions and demanding onshore environments with changing temperatures.
Powerful and customisable diagnostics tool
Our diagnostics tool provides you with a powerful analysis engine ideal for data mining, machine modelling, and much more.
It supports the accuracy of your monitoring and maintenance workflows. Processing vibration monitoring data from your wind turbine fleet unlocks endless possibilities for implementing predictive maintenance.
Features include:
- Robust data-mining and visualisation platform.
- Integration of drivetrain models and kinematic data for comprehensive insights.
- Easy identification of fault signatures.
- Creation of measurement configurations, alarm setup, and much more.
Cybersecure and compliance-ready solution
TCM® is built on a robust security foundation to protect IT and OT infrastructures against cyberattacks and interruptions in energy production. We collaborate with our customers to incorporate fundamental OT design principles, and our solution is evolving to help you meet IEC62443 requirements.
Case story:
Vestas brings TCM® to its onshore fleet
Vestas introduces KK Group’s TCM® solution to its onshore wind turbines, building on years of successful offshore performance and a strong partnership focused on reducing downtime and operational costs.
"Based on our great experience with TCM® on our offshore turbines and our excellent cooperation with KK Group, we are pleased to introduce TCM® to our onshore fleet. Its modern system infrastructure and IoT architecture enable easy scalability, efficient data sharing, and compliance with cybersecurity requirements necessary for future wind farm monitoring."
- Søren Agger, Senior CMS Specialist, Vestas
Discover how TCM® can help you reduce your wind farm's maintenance costs.
Complete the contact form to learn more about TCM®, and we will get in touch with you soon.